Research and development · Zagreb

We open what the industry replaces.

An institute for EV, PHEV and ICE research and repair. We take the pack, the drive unit and the inverter down to the cell, the winding and the die, and we publish what we find.

Scale · Cell

One bad cell should not cost a car.

A dealer reads a fault code, sees a pack out of balance and quotes a replacement. We open the pack, measure every cell, and change the ones that failed.

Format
21700
Diameter
21.0 mm
Height
70.0 mm
Nominal
3.700 V

Scale · Silicon

The fault is in the die, not the module.

An inverter is condemned because one IGBT shorted. The module is a sealed assembly nobody sells separately, so the whole unit is scrapped. We go to the die, the bond wires and the substrate, and we stock the parts.

Device
IGBT / SiC MOSFET
Substrate
DBC
Junction
175 °C

Scale · Machine

A drive unit is not a sealed box.

Stator, rotor, bearings, resolver, gearbox. Each fails in its own way and each leaves its own signature. We rebuild the ones the manufacturer replaces whole.

Machine
PMSM / induction
Windings
Hairpin and round
Insulation
Tested to 5 kV

Scale · Module

The margin lives inside the pack.

Busbars, the cooling ribbon, the sense harness and the balancing electronics. Most of what goes wrong in a pack is not the chemistry.

Cells in parallel
46
Bricks in series
24
Module nominal
≈ 92 V

Scale · Pack

Repair is the cheaper engineering, not the lesser one.

A skateboard pack is four modules, an enclosure, two drive units and the high-voltage distribution between them. Replacing it is a purchasing decision. Repairing it is an engineering one.

Modules
4
Pack nominal
≈ 350 V
Service
Cell level

Scale · Network

What we work out here, the network does everywhere.

Procedures, tooling and parts go out to every centre through the Academy. One building does the research; the map below is where it lands.

Headquarters

Four things this building does.

01

Research

Failure modes nobody has documented, worked out on the bench and written up. What we learn becomes a procedure in the Academy.

02

Analysis

Every cell measured, every winding tested, every die inspected. A fault code narrows the search; it does not end it.

03

Reverse engineering

Closed BMS firmware, undocumented CAN, parts that exist only inside a sealed assembly. We open them and publish the map.

04

Production

Repair kits, diagnostic hardware and replacement electronics, built here because nobody else makes them.

The network

Where we are, and where we are not.

Every centre and every territory still open, live from headquarters in Zagreb. A dashed outline means the master licence for that country is unclaimed.

Centres
15
Countries trading
5
Territories open
32

Centres

Source: live, evclinic.eu

Evidence

Not a render.

Photographs and footage from the Zagreb workshop. The 3D above is drawn to the same dimensions as the parts below it.

Journal

What we found this month.

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